Vacuum Homogenizer Mixer STvega Vacuum Emulsion Mixer L100

Опис

The STvega Vacuum Emulsion Mixer L100 is designed for the industrial production of complex multicomponent emulsions, cosmetics and pharmaceutical ointments. The main task of the complex is to form a stable homogeneous structure by combining physically incompatible phases into a stable emulsion. Due to the synergy of the vacuum medium and multi-stage grinding, the equipment guarantees a product that is completely protected from delamination and retains the specified properties throughout the entire shelf life.

The complex provides a full cycle of the technological process in a single workspace: from efficient heating of ingredients to intensive mixing and homogenization under pressure. The use of a deep vacuum during the processing process allows you to completely remove microbubbles of air, which prevents oxidation of the components and improves the texture of the product, giving it a characteristic glossy appearance.

Equipment advantages:

• The use of an auxiliary module for the preliminary preparation of raw materials allows you to warm up and prepare ingredients before they are fed into the main reactor, which significantly reduces the overall production cycle and simplifies the loading of components.
• Heating through a jacket with thermal oil ensures gentle heat transfer to the tank walls, which prevents the product from burning and guarantees temperature stability during the entire cycle.
• The airtight and safe design of the lid lifting system guarantees complete isolation of the working area from external contaminants, ensuring that the technological process meets hygienic standards.
• The built-in external circulation system allows the mass to be repeatedly driven through the homogenizing head, achieving maximum homogeneity of the final product.
• The sampling valve makes it possible to control the quality of the product directly during the process, without disturbing the vacuum regime and sterility inside the tank.
• Complete set with components of world leaders (Siemens, ABB, Speck) guarantees reliable operation of equipment under load and high accuracy of all technological operations.

PRINCIPLE OF OPERATION

The process is based on a combination of heat treatment and mechanical destruction of particles in a vacuum environment. The components are loaded into the reactor, where, under the action of a deep vacuum, microbubbles of air are removed from the mass, which provides the product with a mirror gloss and protects it from oxidation.

In the lower part of the tank, a homogenizer “rotor-stator” operates at a speed of up to 3600 rpm. The product passes under pressure through the multi-row teeth of the head, where, under the action of shear and cavitation forces, the particles of the components are torn to a micron state (2–10 microns). At the same time, an anchor agitator with scrapers and fixed blades with perforations create counter flows, which guarantees intensive mixing of the entire volume and uniform distribution of active substances.

 

MAIN COMPONENTS OF THE MACHINE

1. Top mixer gear motor.

2.Hopper for adding components.

3. Upper inspection hatch.

4. Reactor cover.

5.Touch control display.

6. Operational control panel.

7. Pneumatic drain valve.

8. Vacuum reactor tank.

9.Product circulation and discharge system.

10. Electric heating unit.

11. Homogenizer electric motor.

12. Electrical cabinet.

13. Load-bearing frame (bed).

14. Service platform.

15.Adjustable support legs